Ever-Power – The high performance bevel gearbox
The look of the Ever-Power range has been influenced by extremely varied applications within various industry sectors. This bevel gearbox offers been developed with a specific torque/speed relationship at heart and therefore advantages from many advantages.
compact and rigid design ensures highest overall performance whilst getting space and weight efficient
Friction-locked fit between shaft and bevel gear
Energy-saving due to high efficiency ranking of 98%
Options
additional cooling: oil circulation system for cooling, cooling packs with or without extra fan
extended output hollow shaft for shrink disc (with or without shrink disc)
customized designs
mounting feet
also available in stainless steel
The EP-Series spiral bevel gearbox products offers 7 unique sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, in addition to universal mounting capability.
All of these options are created feasible by a modular design concept that starts with a cubic housing.
The EP-Series can be an extremely versatile product line, meeting virtually all the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide pet clutch, including a neutral.
EP Series The same as ZD With manual forward neutral and invert.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Gear Reducers – EP Series
Our EP-Series is an excellent spiral bevel gearbox solution whether for vitality transmission, high torque, or dynamic applications. These gearboxes feature durable cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all adding to a trusted and optimized performance.
Features
Readily available in a wide range of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Merging these features with Ever-Power ability to customize, the EP-Series spiral bevel gearbox is a perfect addition to your model design.
Below is an array of EP-Series gearboxes. You will find the full products, with technical specifications and CAD models, here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Electric power spiral bevel gearboxes are suitable for universal use thanks to their machine-friendly construction and adaptability. The efficient and reliable top performer is available in different variations. Like all Ever-Vitality spiral bevel gearboxes, they are manufactured using the modern production method of ground circular arc tooth according to Ever-Power. For clients, this means higher toothing quality and accuracy as well as even faster delivery times.
Angular gearbox with sturdy shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque upon output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input quickness: N1maxzul [min-1] up to 4500
Solid spiral bevel gearboxes – compact and easy to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide range of spiral bevel gearboxes are characterised by high quality and robust functionality by virtue of the gear housing made of cast iron. Our spiral bevel gearboxes are produced in four different versions. The drive and the wheel are mainly made with Ever-Power spiral gearing providing a quiet, steady and efficient procedure.
Type EP is the standard version where in fact the bedding includes strong single-row deep groove ball bearings on polished bearing seats.
Type “E” and “P” are gearboxes intended for transmission of high torques at low revolutions. The bearings will be solid conical roller bearings on polished bearing seats.
Type “L” is a special gearbox produced according to consumer requirements.
Our spiral bevel gearboxes could be given up to 4 shafts, hollow shaft and with an output torque as high as 1,000 Nm and may end up being fitted with a motor flange with a coupling for direct mounting of the motor.
The spiral bevel gearboxes are available in the following gear ratios 1:1, 1,5:1, 2:1 and 3:1 and can also be supplied as reversing gears. All spiral bevel gearboxes will be life-time lubricated and will be supplied in a hygienic edition with a lubricant accepted for the meals industry, with stainless shafts and with a rustproof yellow chromated gear housing. If there is a want for particular shafts or flanges, we’ve great experience in adapting gearboxes – even in smaller amounts – or in designing particular gearboxes for instance with equipment housings in stainless steel or as precision gearboxes with minimal backlash.
The typical definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking at bevel gears by the variations in helix angles, they could be generally classified into straight bevel gears, which do not have helix angles, and spiral bevel gears (including zerol bevel gears), which do possess helix angles. However, because of the fact that manufacture facilities for straight bevel gears have become rare and the fact that directly bevel gears teeth cannot be polished, producing spiral bevel gears which may be polished superior in conditions of noise reduction, spiral bevel gears will probably become more common later on.
Bevel gears can be generally categorized by their manufacturing strategies, namely the Gleason technique and Klingelnberg technique, which each have differing teeth shapes, and presently most gears utilize the Gleason technique. Incidentally, all gears manufactured by Ever-Power utilize the Gleason method.
Ever-Power description: Spiral bevel gearbox
High-precision and high performance spiral bevel gearboxes from Ever-Power are used worldwide in all industrial sectors of mechanical engineering.
Our comprehensive manufacturing services and our in-residence heat treatment make all of us extremely flexible and responsive. We work together together with you, providing assistance and assistance for your specific program, guiding you through concept, design and manufacture according to your individual requirements.
Provides invaluable benefits for customised solutions.
Additional drive shafts and a selection of internal gear arrangements make the standard version of our spiral bevel gearbox truly adaptable. From one to three additional shafts, you will find the perfect solution.
Precision of gearing guaranteed by verifiable inspection reports (single flank test)
Various gearbox quality classes
Numerous special possibilities, such as for example reinforced bearings or cooling for operation at high temperatures
Versions for special requirements such as ATEX or for make use of in the meals industry
Various corrosion resilient finishes: aluminium, stainless, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have tested their versatility and value time when you are extremely precise with very low backlash and incredibly low transmission error. Silent, shock resistant, have overload capability and are space saving.
The high precision spiral bevel gearbox can be used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to top quality, diversity, longevity and stability.
The modified helical teeth of spiral bevel gears create dependable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears will be carefully spaced to allow lubricants to be pass on evenly. The spiral bevel gears in a Ever-Power gearbox are exactly adjusted with a unique, adjustable locknut design.
Spiral bevel gears are actually designed for applications that want high speed and huge torque power. They can help cut customer costs by giving long-lasting performance with reduced need for maintenance or replacements. With spiral bevel gears, you don’t have for offsets and a significantly reduced risk of overheating. Curved the teeth and deeper traction between those tooth ensures better asset availability to boost flexible performance and expand equipment life.
Spiral bevel gears are bevel gears with helical teeth situated in a 90-level angle. The teeth were created with a slight curve to provide better flexibility and traction. Although they could be considered a hypoid gear, they have no offsets, which indicates they will not slip during operation. This ensures smooth, dependable transmission well suited for high-speed, high-torque applications.