Right angle gearbox

Features
Industry-standard mounting dimensions
Thread-in mounting style
Best-in-class backlash
Four gear ratios obtainable (5:1, 10:1, 15:1, 25:1)
Mounting hardware is included for attaching to SureServo motors
Right-angle reducer utilizes a spiral bevel gear; motor can be located at a 90 deg. placement from the reducer, providing a more compact footprint
Helical-cut planetary gears for quiet operation and reduced vibration
Uncaged needle roller bearings for high rigidity and torque
Adapter bushing connection for simple and effective attachment to most servo motors
High-viscosity, anti-separation grease does not migrate from the gears; simply no leakage through the seal
Maintenance free: no need to replace the grease for the life span of the unit
At nominal speed, service life is certainly 20,000 hours
Can be positioned in any orientation
5-year warranty
Applications
Gantries
Injection-molding machines
Pick-and-place automation
Linear slides
Packaging machines
Conveyors
Planetary Gear – THE PERFECT Servo Gear System
Planetary Gear Advantages:
High Torque Density
High Stiffness/ Low lost motion
High efficiency
Balanced System
Suitable for high speeds
“Self-distributed” Lubrication
Servomotor with Gearbox:
Reduced load inertia
Boosted torque
Lower motor torque required
Smaller electric motor, lower current rating, less costly driver
A more compact and economical solution

Right Position Miter Gearbox Standard Features
Dimensions: right position miter equipment drive is 3-21/32″ x 3-15/16″ x 1-1/4″ deep
40% glass filled polypropylene
Weight: 10 ounces
Shafts: Ground high-tensile steel. Any shaft can be utilized as a drive.
Gears: Hardened directly miter gears
Bearings: Hardened metal ball bearings, permanent lubrication
Mounting: Three shaft mounting positions provide versatility in application
Versatile: Three shaft connections are given for versatility in application
RAB-1 could be operated CW, CCW or BACK driven
RAB-1 is rated at 1/3 HP at 1800 RPM. Maximum swiftness is 3000 RPM
Benefits and Cost Savings
Longer service life
Less wear
Greater tooth-to-tooth contact
Quieter operation
The most efficient power transfer design under rated load conditions
Custom Options
Stainless shaft (Please specify series stainless needed)
Longer shafts lengths upon input and output
2:1 Ratio
Right Angle Drives Made out of Advanced Quality Construction
Ever-Power 2-Way Right Position Gearboxes transmit power with calm, reliable spiral bevel gears. These high quality bevel gearmotors feature hardened spiral bevel gears and non-magnetic stainless-steel shafts. Our Two-Way 90° Gearboxes are also compact and feature multiple mounting options. The fully enclosed style guarantees the integrity of the inner gears.
Additionally, the cast aluminum housing of Ever-Power s premium quality Correct Angle 2-Way Gearboxes are designed for maximum strength and heat dissipation. The drives are available with shafts of 3/8”, 1/2″, 5/8” and 3/4″ diameter in both 1:1 and 2:1 ratios. We are able to quote several exclusive types of shafts aswell, including:
Squared
Splined
Extended
Shortened
Stepped
Two Way 90 Degree Gearbox Applications
Ever-Power Right Position Miter Gearboxes are used throughout dozens of industries in a huge selection of applications. Any make use of that demands the reliable transfer of rate or power, you could look for a two-way gearbox bearing the Ever-Power brand. The compact design of Ever-Power Two-Way Right-Angle Gearboxes makes them well suited for applications such as:
Food Processing Equipment
Ovens & Dryers
Tumbling Barrels
Power Transmission Equipment
Register Controls
Stokers
Case Openers
Paper Rewinders
Test Equipment
Ever-Power Inc, offering the most reliable and reliable transfer of power in the marketplace. Our company is well known for its innovative designs and producing high-quality motion control solutions made for engineered overall performance and durability. We provide a range of gearbox styles and a broad selection of versatile shaft couplings to provide you with a finish solutions for your mechanical and power transmission applications.
Right Angle Gearbox
Right angle gearboxes are seen as a the fact that the drive shaft and the result shaft are organized at an angle of 90 degrees. Depending on the gearbox type, the axes can intersect in a plane or cross on two parallel planes, which results within an axis offset.
Right angle gearboxes are noticed with various kinds of gear teeth or a combination of different gearing types. The most popular single-stage gearbox types are bevel and worm.
Due to the high single stage ratios and the low effectiveness level, worm gears can achieve a self-locking impact. With worm gears additionally it is possible to get a hollow shaft as the drive shaft.
Bevel gearboxes include different types of gearing. Bevel gearboxes with intersecting axes are recognized using bevel gearing with directly, helical or spiral the teeth. Hypoid gearboxes have helical bevel gearing with that your axes cross with an axis offset. The bandwidth of technically practical ratios with that your bevel gear stage could be realized is bigger with hypoid gearboxes than with the classical bevel equipment teeth.
Bevel gearboxes can also be combined with additional gearbox types. A frequent application in this respect may be the mixture with a planetary gearbox, whereby the planetary gearbox can be linked upstream or downstream. This outcomes in an array of overall multiplication factors and wide selection of uses in many industrial applications.
The efficiency degree of bevel gearboxes is normally lower than that of coaxial spur gearboxes, particularly in comparison to planetary gearboxes. This is because the bevel equipment stage generates a high degree of axial drive and radial push, which needs to be absorbed by appropriate bearings. This escalates the power reduction, which is particularly significant in the drive stage of the gearbox.
The running noise and the transmittable torques of classic bevel gearboxes are also less than with single spur gear teeth. Hypoid gearboxes, on the other hand, are extremely noisy and may transmit large amounts of torque, but a considerable amount of bearing load takes place in the bevel gear stage of these gearboxes.
In summarizing, a right angle gearbox is constantly used when the quantity of installation space in the application form is limited, or an angular arrangement between the drive and the output is required by the application. They are also used in instances where in fact the input shaft needs to be hollow in order to lead through lines or use clamping sets.
The benefits of right angle gearboxes:
Use when installation space is limited
Compact design
Can be coupled with other styles of gearbox
Quiet and high degree of torque when using hypoid gearboxes
Edition with hollow shaft possible
The disadvantages of right angle gearboxes:
Complex design
Lower performance level than planetary gearbox
Noisier
Lower torques in single-stage ratio range
The Ever-Power, the original right angle gearbox drive, is widely recognized and is used worldwide. The Ever-Power provides manual or power tranny of rotary movement in a concise, standardized right angle unit.
Our standard line of bevel gearboxes can be found from stock in both an Inch and Metric Series, one or dual output shafts, 1:1 or 2 2:1 ratios, and grease lubricated for life and have an operating temperature selection of – 65 degrees F to + 200 degrees F ( – 54 degrees C to + 93 degrees C). Making use of carburized case-hardened Coniflex* bevel gears, all Ever-Power units employ totally enclosed & sealed ball bearings.
The cast aluminum housings upon our 90 degree gearboxes are precision machined, upon our CNC machining center and then coated with a chemical substance film to protect the material, and use flanged ends and side bosses for compact installation in an array of applications.
The shaft material used for sizes 1, 2 and 3 is #416 stainless. On the 2 2:1 models, the pinion shaft can be carbon steel. For the sizes 4 & 5, the materials is dark oxide carbon metal. Shafts can be given special extensions (with flats, splines, holes, etc.) and /or specific lengths upon request.
In addition to your standard versions, we will modify our units to meet up your design specifications! Our sales and engineering departments will be ready to aid you together with your specific application requirements.
Over the years we’ve received questions about nearly every part of the gearbox selection process. One of the queries we’ve had a few times is, “What is a right-angle gearbox or a right-angle drive?” Or, more specifically, “How is a right-position gearbox or drive different from a swiftness reducer or other types of gearboxes?”
gear-speed-reducer-1-2.png
First, let’s focus on some basic terminology. It is not uncommon for the terms “gearbox”, “drive” and “velocity reducer” to be utilized interchangeably.
A gearbox is any device that runs on the gear teach to transmit torque/rpm and anything that uses a gear to transmit torque/rpm is a gearbox.
A right-angle drive is a system with a gear train that can transmit torque/rpm 90 degrees, to carefully turn a corner
A equipment reducer is a mechanism with a gear train that can reduce rpm output. Due to decreasing rpm is increasing torque at the same ratio quickness is reduced.
A gear box may also be a speed increaser
The type of gear used in the apparatus box defines it as a right angle or an inline drive.
A worm gear drive is a right-angle drive as is a bevel gear
A spur equipment drive is inline
A helical gear is inline but may also be a right-angle drive
So, what is a right-angle gearbox?
A right-angle gearbox is a gearbox with a right-angle change in direction of the shaft. It’s rather a 1 to at least one 1 ratio or a multiple of 1 1 such as for example 2:1 or 15:1. If the ratio is 1:1 it really is a right-position drive. If the ratio is greater than 1:1 it is a right-angle rate reducer.
High torque ball bearing design
Solid one-piece aluminum housing seals gears from outdoors contaminants for smooth operation
Right- or left-hands rotation to convert power either direction
Easily slides axially along the drive or driven shaft for flexible positioning
Alloy steel helical gears for high performance
Built-in 5 sizes with three types of output shaft : hollow, projecting or double-extended. Moreover, yet another output shaft can be installed opposite to the insight shaft.
Three input types are available : with projecting input shaft, with pre-designed motor coupling (bell and joint) and pre-engineered Small motor coupling.
Gear device body in engineering cast iron, EN GJL 200 UNI EN 1561 ribbed internally and externally to ensure rigidity and machined on all surfaces for easy positioning. The single lubrication chamber guarantees improved heat dissipation and better lubrication of all the internal components.
The mechanism of these gearboxes includes two Ever-Power spiral bevel gears with precision lapped profile, 16CrNi4 or 18NiCrM05 manufactured from steel.
The use of top quality bearings on all of the axis ensures long life to the gearbox and allows very high radial and axial loads.
Gearbox housing, flanges, bells and covers are externally painted with BLUE RAL 5010.