AFR-SERIES HIGH PRECISION PLANETARY GEARBOXES
QUICK OVERVIEW
The Ever-Power series includes a 90° input via helical bevel gear. It features an extremely short, light however rigid housing and full compatibility with standard engine adapters. Highest Precision, Highest Torque and Quiet Procedure are provided by 100% optimized Helical Gearing. High Axial and Radial Loads supplied by High Precision Taper Roller Bearings.
DESCRIPTION
Output torque
T2N : 9 Nm – 2000 Nm
Ratios
1-stage :3/4/5/6/7/8/9/10/14/20
2-stage :
12/15/16/20/25/28/30/32/35/40/45/48/50/60/64/70
80/90/100/120/140/160/180/200
*Only Ever-Power42 2-stage offers 15,20 option.
Low backlash
1-stage : ≤2arcmin / ≤4arcmin / ≤6arcmin
2-stage : ≤4arcmin / ≤7arcmin / ≤9arcmin
high efficiency
1-stage :≧ 95%
2-stage :≧ 92%
Easy mount
Low Noise
The Most Professional Servomotor Drive Planetary Gearbox Manufacturer in the World
Ever-Power is an internationally leader in production of planetary gearboxes. Based on more than two decades of accumulated manufacturing and marketing experience, in addition to the highest degree of technical production capabilities, Ever-Power designed and built a technically advanced, high swiftness, low backlash servo application planetary gearbox. Our Break through patented technology (over 6 patents), supplies the customer with the the best high precision helical reducer at a reasonable price and emerges with the only suggestion to toe 5-Season warranty in the industry today, including the seals and bearings. Our organization slogan is TRUTHFUL RESPONSIBLE CREATIVE. The principal focus in daily procedure is quality. We satisfaction ourselves on our commitment to quality; our duty, is client satisfaction. We are constantly improving processes, finding appropriate and effective solutions to provide customers new solutions for hard applications, and developing new products.
High Precision Planetary Gearboxes
Unlimited flexibility
Due to their excellent properties, planetary gearboxes are found in all kind of commercial applications. Ever-Power high precision planetary gearboxes preferably cover demanding requirements – details are shown on the technical information pages in our catalog.
Product Features
Higher output torque ranking through the use of spiral bevel gear design. 30% a lot more than straight bevel gear.
Allows input boosts to 8 times than with directly bevel gearing.
Improved load posting through precision tooth style and longer services life.
Floor gears verified with advanced software, ensures smooth, quiet operation with reduced backlash (≤2 arcmin).
High tensile low weight single piece aluminum alloy housing for best stiffness.
Maintenance free lifetime lubrication.
Patented sealing style for high velocity and continuous running.
High efficiency up to 95%. Low sound level down to 61dB.
Most ratios obtainable from 3~200.
With option superior backlash (≤2 arcmin)
The Ever-Power precision planetary gearboxes include reinforced output bearings, and can withstand high radial and axial loads. They allow a simple design without extra bearings for the drive wheel.
Low circumferential backlash
High output torques
High efficiency
Any installation position
Lifetime lubrication
Ever-Power High Precision Planetary Gearboxes
High precision Ever-Power planetary gearboxes are high quality gear units with a combination of innovation and years of experience. Ever-Power planetary gearboxes are designed to work with servomotors in devices requiring high precision positioning.
The Ever-Power high precision planetary gearbox series ensures a minimum torsional backlash thanks to a very high torsional rigidity for the best precision and dynamics. Furthermore, the reinforced angular get in touch with output bearingsoffer high radial and axial capacities, extremely high level of resistance against tilt, perfect control precision and extremely low-noise running because of an optimized tooth profile.
Performance data:
Number of stages 1, 2, 3 and 4 stages
Gear transmission ratios: 4 to 1000
Output torque: 100 to 12000 Nm
Backlash: ca.0′ <1' <3' <5' or <10'
Input electric motor flanges: For just about any servomotor brand
Result shaft types: With key
Smooth
Integrated pinion
Involuted toothing DIN-5480
Hollow shaft with shrink disk
Hollow shaft with keyway DIN-6885.
Ever-Power series provides up to 12000 Nm high precision gearboxes
Ever-Power High Precision Planetary Equipment units have the next advantages:
High capacity output bearing offers high radial and axial capacity and an severe resistance against tilting moment because of the over-sized taper roller bearings.
High torsional rigidity thanks to an huge, robust, planet carrier with steady two-sided support for the planetary gears.
Maximum operating safety
Low running noise because of the optimized equipment tooth profile
High efficiency (98%)
Top quality seals offer long lasting sealing
Triple emergency stop torque
For intermittent and continuous operation
With 4 planet wheels assembled on the primary stage, Ever-Power high precision planetary gear units attain a very good load balancing, resulting in very high operating safety and incredibly smooth operation. The standard series includes 1, 2, 3 and 4 stages planetary gearboxes with ratios from 3 to 1000. Higher gear reductions could be attained by adding additional stages.
All the torques you can ever need. Consider you skill with it.
Let’s discuss torque and precision. From many years Ever-Power high precision planetary gearboxes are well known brand for high precision gearboxes with high torque ideals. While many manufacturers stop the typical range in about 1000 Nm, we produce heavy-load high precision planetary gearboxes with up to 12000 Nm for big machines that require high accuracy positioning coupled with a high value of torque transmitting. However if you want more torque, Ever-Power also offers heavy-load precision gearboxes series that allow torques up to 16000 Nm (SGH).
The biggest Backlash range. Purchase what you need, no more.
Often customers ask us “I want a robust precision planetary gearbox but I don’t wish to pay a price for <3 arcmin gearbox, because 10 arcmin is enough for the machine...”. We have the perfect solution is. Ever-Power supplies the biggest range of backlash because of their customers, ca.0' <1' <3' <5' or <10'. Just pay for what you need
Unmatched torsional stiffness. Effective and market-leading machines
There are numerous planetary gearboxes in the market with compatible output dimensions. Therefore, you count yourself lucky because you can select among many brands, correct? But in the event that you manufacture high precision machines and you are looking for a kick-ass high precision planetary gearbox, then it is not very easy. Ever-Power Ever-Power planetary gearboxes are made for the highest torsional rigidity. Why? Because torsional backlash generally is the main component of the full total backlash when the motor is running at full load. So we did a side by side comparison between a typical model Ever-Power and the best alternatives. Ever-Power emerged ahead, and not by chance. Ever-Power offers the planetary gearbox (with result shaft) with the best torsional stiffness. Ever-Power gearboxes are more precise and that offer better results even (and specifically) in high-dynamic situations.
Transmission Ratios. World’s biggest range
Our customers produce many kinds of machines. Thus you can expect the biggest range of transmitting ratios in the globe. Thus, our customer can optimize their machine properly.
For ratios 4 to 1000, Ever-Power delivers. You can trust Ever-Power to have their clients needs in the front line.
High capacity output bearings
All Ever-Power high precision planetary gearboxes are made to offer the maximum capacity at the output shaft. So, we have designed the Ever-Power gearboxes with a single-piece large diameter output shaft – planet carrier. We utilized the biggest high performance taper roller bearings acquiring the highest torsional rigidity. We are proud to announce that the Ever-Power high precision planetary gearboxes provide best accuracy and result capacity for machines with a large number of cycles per minute. From today’s packaging machine to a solid NC device machine, Ever-Power is the perfect solution.
Efficiency
A precision design, ultra tight tolerance machining and great surface finishes, allow the Ever-Power to operate at high efficiency values, 98% for one stage gearbox and 96% for a two levels gearbox. Efficiency values rely on torsional backlash, rate, ratio, ambient temperature, etc. The common efficiency level varies based on the number of phases as demonstrated in the technical data sheets for each gearbox model.
Lubrication
All SG high precision gearboxes are supplied with a particular synthetic lubricant that provides lifetime lubrication.
Gears, planet carrier and housing
The ring gear, made of steel, can be an integral area of the housing, sun and world wheels are made of modern treated steels, and the insight bearing flange is made from aluminum. The solitary piece world carrier and output shaft is made from ductile iron, resulting a robust style.
Design and mounting positions
Ever-Power high precision planetary equipment units usually have an square result flange with holes and may be mounted in any position. Nevertheless, on demand, we can also supply gearboxes with round result flanges with threaded holes.
Motor connection
The motor installation is quite easy thanks to clamping ring technology, that ensures a slip free and non wearing transmission. This reliable input coupling system is ideal for continuous and intermittent services with soft shaft servomotors.
Low noise operation
This series provides high efficiency and low running noise thanks to high gearing quality, optimized gear profile, uncaged needle bearings for the earth gears and top quality synthetic lubricant.
Selection of the suitable gearbox
Ever-Power offers you 2 tools to help you choose the proper gearbox:
Choose the gearbox with our on-line “Gearbox Design Tool”, or
Fill the “contact page for a new application”, within our catalog, and send it to us.
Available models
Ever-Power-100
Output torque: up to 135 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 phases-36 to 400; 4 stages-300 to 1000
Ever-Power-350
Result torque: up to 450 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 levels-36 to 400; 4 stages-300 to 1000
Ever-Power-650
Result torque: up to 850 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
Ever-Power-1200
Output torque: up to 1350 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
Ever-Power-4000
Output torque: up to 5500 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 levels-36 to 400; 4 stages-300 to 1000
Ever-Power-12000
Result torque: up to 15000 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 levels-36 to 400; 4 stages-300 to 1000