China Export to Korea Custom Made CNC Milling Machines Outer Threaded Steel Spline Hollow Shaft drive shaft equipment

Merchandise Description

Item Parameters

 

Solution Title Reliable rod bars, CZPT and hollow bars, Drilling rod bars, Drill stem, Hollow thick wall thickness pipe, Drilling pipe joint, Raise uninteresting drill pipe
Expectations AISI, ASTM, DIN, JIS, GB, BS   
Grades SAE1571/1045/4130/4140/4145H/4320/4340/5120/5140/ISO41Cr4/42CrMo/42CrMo4/20Cr/40Cr/20CrMo/SCM420/SCM440/SCM435/S235JR/S275JR/SAE1571/C45/S45C/Q345-B/forty five#/St52
Measurement Outdoors diameter: one hundred-1000mm
Inside diameter: 5-240mm
Technique Very hot rolled, scorching forged steel round bars
Warmth treatment Normalized  Annealed  Quenched and Tempered, pre-hardened
Surface condition Oil anti-corrosive defense, black surface, peeling surface
Test Tensile toughness, Yield toughness, elongation, affect price, hardness, grain size, ultrasonic test, magnetic particle screening, and many others. 
size .5m ~4.5m
OEM provider We offer OEM processing on goods as per your drawing on the bars
Exported to Kuwait, Venezuela, Chile, Middle East, the republic of Korea, Malaysia, Peru And so on.
Packing Sea well worth common exporting packing
Shipping expression In bulk / FCL / LCL, partial cargo authorized
Supply time Inside 7 days for stocks supply.

Xinruyi Steel Team was built in year 2017 with registered funds of thirty,000,000RMB, and we have been in the metal merchandise industries for much more than 10years. The group is positioned in HangZhou Metropolis, next to cash of ZheJiang Province, and it enjoy excellent transportation atmosphere of 3 hours to closest port and 1 hour CZPT the airport. 

As it is nicely acknowledged to all, HangZhou city is the largest metal pipe foundation in North China, with this important benefit on geography element, us company have developed into 1 modern day worldwide CZPT Metal Group. Till now we have 2 manufacturing vegetation for metal pipes and plate collection creation and processing, and 3 warehouses for metal items. Our annually manufacturing scale can be achieve to five hundred,000tons, and our warehouse shares is yearly over 20,000tons. So that we can meet all sorts of needs from various international locations clients. Our salesmen are educated to get the greatest and professional abilities on carrying out export buying and selling working with a variety of varieties of troubles in the buying and selling, which is a base that our customers can have very good getting encounter. Till now we can provide the good quality merchandise consisting of and not restrict to the subsequent, metal pipes, bars, rock bolts, guardrail composite pipe, guardrail board, coloration coated metal coils, galvanized coils, steel balls, metal chains, metal plates and metal bearing. Apart from we can gives processing processes for the steel items, like anti-rust safeguarding, slicing and chamfer, coupling, warmth dealing with, bending, galvanizing, polishing, beveling, pickling, plastic spraying, CNC machining, and so on. 

With attempts of CZPT Folks we have the pleasure to provide the consumers from much more than twenty international locations and regions, We attained good reputations from the consumers with no any assert. We finally become good friends and personal associates with them. 

Seeking ahead, we get great self-assurance that we will increase our enterprise scales to more nations around the world and regions, and provide far more men and women in the entire world. Since we usually feel good quality of the commodity is the life of company, steadiness is the essence of good quality. Also the integrity in enterprise will assist carry the long expression business partnership, so it is the code that 1 business can develop and survive. 
Xinruyi Group is searching CZPT to the cooperation with you! We believe 1 time cooperation, buddies forever!
(Xinruyi Steel Group Swear: we do not cheat any of our customer, we only do business with great faith and honesty! CZPT will Never providing incredible low charge to appeal to clients and sending less fat products to make income. )
(Xinruyi Metal Group Swear: Even if we do not get the purchase, we do not cheat even 1 shopper!)
(We give Created-in-China complain centre as under: criticism/)

Why Is Us

⊙More than eleven years experience in the steel business guaranteeing us very best potential giving you ideal solutions on items style, processing, transportation, and cost management.

⊙Abundant ready shares and sizes assuring you the shortest shipping time and most affordable obtain cost comprehensive and various steel merchandise manufacturing and income assortment give us chance to provide much more people.

⊙SGS authorized factory guaranteeing credit rating and reality on cooperation, No cheating to all and no scarcity on bodyweight in CZPT Metal, so you come to feel cost-free and peaceful to location orders.

⊙Quality confirmed. The MTC sheet issued by us will be presented with each other with other cargo documents for each good deal. We take any top quality claim raised inside 1 year. We constantly believe high-high quality character is security, so you will acquire identical merchandise each time.

⊙7×24 hours on line conversation. You can discover us often there every time you seeking for. And for your orders, CZPT Sales have tasks to present their scenarios to you through photographs and films for every levels.

⊙ Customized provider aid you avoid sophisticated comply with-up function, our expert processing on products itself uncover you a great one particular-quit buying experience in our plants.

Frequently Requested Queries

one.What is your having to pay terms?
   Our typical spending phrases are 30%TT as deposit and equilibrium paid soon after viewing duplicate of monthly bill of loading. For customers cooperated for a lot more than 1 12 months, we settle for 20% prepay. Beside we do business also underneath D/P and LC conditions.

2.How prolonged is your shipping time?
   For the products we have in stocks, we supply the items in 5days. If it is a creation order with volume not above 200tons, the shipping and delivery time will typically be within 25days soon after sealing contract. And the supply time shall be somewhat more time for get volume previously mentioned 200tons.
3.Before cooperation we want a sample for inspecting of quality, is that alright?
  We can give a cost-free sample for you shall sample benefit not over 30USD, you only want to pay out the categorical demand. For a sample valued more than 30USD, the categorical charge and just 1 fifty percent of sample worth is on the account of you, and we pay for the other fifty percent.
four.Does your business accept 3rd celebration inspection?
   The answer is of course. Specifically for new customer, they have worry on product quality and quantity, so they authorized the third get together inspection like SGS and BV many moments to inspect the products in stead of them, and we coordinated with their perform nicely.
five.Do you take once-a-year provide get?
   Some of our consumers purchase each year. They may place buy at starting or specific time of yr, even so they require us to provide the merchandise every single month or each and every time. We can do and accept this variety of providing. We do not inquire for the storage demand, nevertheless some share of deposit will be with us.
6.What files do you provide for every buy?
   The files will generally consist of Authentic Packing Listing, Industrial Invoice, Mill Test Certification, Certificate of Origin, Insurance policy Plan, and Bill of Loading. Some other files will be as for every consumer ask for.

  
Last but not least we thank you once more that you can visit CZPT Metal, please send your inquiry or comments freely.
We desire you usually a gorgeous working day and in excellent overall health!

 

US $750-900
/ Ton
|
1 Ton

(Min. Order)

###

After-sales Service: 7 X 24 Hours One Week
Warranty: 1 Year
Standard: AISI, ASTM, GB, JIS, DIN, BS
Technique: Forged
Application: Structural Steel Bar
Surface Treatment: Black, Peeling

###

Samples:
US$ 2/Piece
1 Piece(Min.Order)

|
Request Sample

###

Product Parameters

###

Product Name Solid rod bars, Solid and hollow bars, Drilling rod bars, Drill stem, Hollow thick wall thickness pipe, Drilling pipe joint, Raise boring drill pipe
Standards AISI, ASTM, DIN, JIS, GB, BS   
Grades SAE1020/1045/4130/4140/4145H/4320/4340/5120/5140/ISO41Cr4/42CrMo/42CrMo4/20Cr/40Cr/20CrMo/SCM420/SCM440/SCM435/S235JR/S275JR/SAE1010/C45/S45C/Q345-B/45#/St52
Size Outside diameter: 100-1000mm
Inside diameter: 5-240mm
Technique Hot rolled, hot forged steel round bars
Heat treatment Normalized ; Annealed ; Quenched and Tempered, pre-hardened
Surface condition Oil anti-corrosive protection, black surface, peeling surface
Test Tensile strength, Yield strength, elongation, impact value, hardness, grain size, ultrasonic test, magnetic particle testing, etc. 
length 0.5m ~4.5m
OEM service We supply OEM processing on products as per your drawing on the bars
Exported to Kuwait, Venezuela, Chile, Middle East, the republic of Korea, Malaysia, Peru Etc.
Packing Sea worth standard exporting packing
Shipping term In bulk / FCL / LCL, partial shipment allowed
Delivery time Within 7 days for stocks supply.

###

Why Is Us

###

Frequently Asked Questions
US $750-900
/ Ton
|
1 Ton

(Min. Order)

###

After-sales Service: 7 X 24 Hours One Week
Warranty: 1 Year
Standard: AISI, ASTM, GB, JIS, DIN, BS
Technique: Forged
Application: Structural Steel Bar
Surface Treatment: Black, Peeling

###

Samples:
US$ 2/Piece
1 Piece(Min.Order)

|
Request Sample

###

Product Parameters

###

Product Name Solid rod bars, Solid and hollow bars, Drilling rod bars, Drill stem, Hollow thick wall thickness pipe, Drilling pipe joint, Raise boring drill pipe
Standards AISI, ASTM, DIN, JIS, GB, BS   
Grades SAE1020/1045/4130/4140/4145H/4320/4340/5120/5140/ISO41Cr4/42CrMo/42CrMo4/20Cr/40Cr/20CrMo/SCM420/SCM440/SCM435/S235JR/S275JR/SAE1010/C45/S45C/Q345-B/45#/St52
Size Outside diameter: 100-1000mm
Inside diameter: 5-240mm
Technique Hot rolled, hot forged steel round bars
Heat treatment Normalized ; Annealed ; Quenched and Tempered, pre-hardened
Surface condition Oil anti-corrosive protection, black surface, peeling surface
Test Tensile strength, Yield strength, elongation, impact value, hardness, grain size, ultrasonic test, magnetic particle testing, etc. 
length 0.5m ~4.5m
OEM service We supply OEM processing on products as per your drawing on the bars
Exported to Kuwait, Venezuela, Chile, Middle East, the republic of Korea, Malaysia, Peru Etc.
Packing Sea worth standard exporting packing
Shipping term In bulk / FCL / LCL, partial shipment allowed
Delivery time Within 7 days for stocks supply.

###

Why Is Us

###

Frequently Asked Questions

How to Calculate Stiffness, Centering Force, Wear and Fatigue Failure of Spline Couplings

There are various types of spline couplings. These couplings have several important properties. These properties are: Stiffness, Involute splines, Misalignment, Wear and fatigue failure. To understand how these characteristics relate to spline couplings, read this article. It will give you the necessary knowledge to determine which type of coupling best suits your needs. Keeping in mind that spline couplings are usually spherical in shape, they are made of steel.
splineshaft

Involute splines

An effective side interference condition minimizes gear misalignment. When two splines are coupled with no spline misalignment, the maximum tensile root stress shifts to the left by five mm. A linear lead variation, which results from multiple connections along the length of the spline contact, increases the effective clearance or interference by a given percentage. This type of misalignment is undesirable for coupling high-speed equipment.
Involute splines are often used in gearboxes. These splines transmit high torque, and are better able to distribute load among multiple teeth throughout the coupling circumference. The involute profile and lead errors are related to the spacing between spline teeth and keyways. For coupling applications, industry practices use splines with 25 to fifty-percent of spline teeth engaged. This load distribution is more uniform than that of conventional single-key couplings.
To determine the optimal tooth engagement for an involved spline coupling, Xiangzhen Xue and colleagues used a computer model to simulate the stress applied to the splines. The results from this study showed that a “permissible” Ruiz parameter should be used in coupling. By predicting the amount of wear and tear on a crowned spline, the researchers could accurately predict how much damage the components will sustain during the coupling process.
There are several ways to determine the optimal pressure angle for an involute spline. Involute splines are commonly measured using a pressure angle of 30 degrees. Similar to gears, involute splines are typically tested through a measurement over pins. This involves inserting specific-sized wires between gear teeth and measuring the distance between them. This method can tell whether the gear has a proper tooth profile.
The spline system shown in Figure 1 illustrates a vibration model. This simulation allows the user to understand how involute splines are used in coupling. The vibration model shows four concentrated mass blocks that represent the prime mover, the internal spline, and the load. It is important to note that the meshing deformation function represents the forces acting on these three components.
splineshaft

Stiffness of coupling

The calculation of stiffness of a spline coupling involves the measurement of its tooth engagement. In the following, we analyze the stiffness of a spline coupling with various types of teeth using two different methods. Direct inversion and blockwise inversion both reduce CPU time for stiffness calculation. However, they require evaluation submatrices. Here, we discuss the differences between these two methods.
The analytical model for spline couplings is derived in the second section. In the third section, the calculation process is explained in detail. We then validate this model against the FE method. Finally, we discuss the influence of stiffness nonlinearity on the rotor dynamics. Finally, we discuss the advantages and disadvantages of each method. We present a simple yet effective method for estimating the lateral stiffness of spline couplings.
The numerical calculation of the spline coupling is based on the semi-analytical spline load distribution model. This method involves refined contact grids and updating the compliance matrix at each iteration. Hence, it consumes significant computational time. Further, it is difficult to apply this method to the dynamic analysis of a rotor. This method has its own limitations and should be used only when the spline coupling is fully investigated.
The meshing force is the force generated by a misaligned spline coupling. It is related to the spline thickness and the transmitting torque of the rotor. The meshing force is also related to the dynamic vibration displacement. The result obtained from the meshing force analysis is given in Figures 7, 8, and 9.
The analysis presented in this paper aims to investigate the stiffness of spline couplings with a misaligned spline. Although the results of previous studies were accurate, some issues remained. For example, the misalignment of the spline may cause contact damages. The aim of this article is to investigate the problems associated with misaligned spline couplings and propose an analytical approach for estimating the contact pressure in a spline connection. We also compare our results to those obtained by pure numerical approaches.

Misalignment

To determine the centering force, the effective pressure angle must be known. Using the effective pressure angle, the centering force is calculated based on the maximum axial and radial loads and updated Dudley misalignment factors. The centering force is the maximum axial force that can be transmitted by friction. Several published misalignment factors are also included in the calculation. A new method is presented in this paper that considers the cam effect in the normal force.
In this new method, the stiffness along the spline joint can be integrated to obtain a global stiffness that is applicable to torsional vibration analysis. The stiffness of bearings can also be calculated at given levels of misalignment, allowing for accurate estimation of bearing dimensions. It is advisable to check the stiffness of bearings at all times to ensure that they are properly sized and aligned.
A misalignment in a spline coupling can result in wear or even failure. This is caused by an incorrectly aligned pitch profile. This problem is often overlooked, as the teeth are in contact throughout the involute profile. This causes the load to not be evenly distributed along the contact line. Consequently, it is important to consider the effect of misalignment on the contact force on the teeth of the spline coupling.
The centre of the male spline in Figure 2 is superposed on the female spline. The alignment meshing distances are also identical. Hence, the meshing force curves will change according to the dynamic vibration displacement. It is necessary to know the parameters of a spline coupling before implementing it. In this paper, the model for misalignment is presented for spline couplings and the related parameters.
Using a self-made spline coupling test rig, the effects of misalignment on a spline coupling are studied. In contrast to the typical spline coupling, misalignment in a spline coupling causes fretting wear at a specific position on the tooth surface. This is a leading cause of failure in these types of couplings.
splineshaft

Wear and fatigue failure

The failure of a spline coupling due to wear and fatigue is determined by the first occurrence of tooth wear and shaft misalignment. Standard design methods do not account for wear damage and assess the fatigue life with big approximations. Experimental investigations have been conducted to assess wear and fatigue damage in spline couplings. The tests were conducted on a dedicated test rig and special device connected to a standard fatigue machine. The working parameters such as torque, misalignment angle, and axial distance have been varied in order to measure fatigue damage. Over dimensioning has also been assessed.
During fatigue and wear, mechanical sliding takes place between the external and internal splines and results in catastrophic failure. The lack of literature on the wear and fatigue of spline couplings in aero-engines may be due to the lack of data on the coupling’s application. Wear and fatigue failure in splines depends on a number of factors, including the material pair, geometry, and lubrication conditions.
The analysis of spline couplings shows that over-dimensioning is common and leads to different damages in the system. Some of the major damages are wear, fretting, corrosion, and teeth fatigue. Noise problems have also been observed in industrial settings. However, it is difficult to evaluate the contact behavior of spline couplings, and numerical simulations are often hampered by the use of specific codes and the boundary element method.
The failure of a spline gear coupling was caused by fatigue, and the fracture initiated at the bottom corner radius of the keyway. The keyway and splines had been overloaded beyond their yield strength, and significant yielding was observed in the spline gear teeth. A fracture ring of non-standard alloy steel exhibited a sharp corner radius, which was a significant stress raiser.
Several components were studied to determine their life span. These components include the spline shaft, the sealing bolt, and the graphite ring. Each of these components has its own set of design parameters. However, there are similarities in the distributions of these components. Wear and fatigue failure of spline couplings can be attributed to a combination of the three factors. A failure mode is often defined as a non-linear distribution of stresses and strains.

China Export to Korea Custom Made CNC Milling Machines Outer Threaded Steel Spline Hollow Shaft     drive shaft equipment	China Export to Korea Custom Made CNC Milling Machines Outer Threaded Steel Spline Hollow Shaft     drive shaft equipment
editor by czh 2023-03-24