bevel planetary gearboxes
Ever-Power planetary gearboxes are small battery power for coaxial applications where higher torques are required in restricted spaces. Users reap the benefits of compact top-class drive technology with particularly high power densities and totally smooth running also at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque upon output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input speed: N1maxzul [min-1] up to 5250
Right angle drives offering the output options of spiral bevel gears with even higher ratios. Input aspect planetary stage in four sizes, ideal for any engine desired. Outdoors spiral bevel stage for powerful options such as hollow shaft, shrink disk, straight sided splined bore and inner involute spline. Gearbox sizes could be mixed and optimised for optimum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. acceleration Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Output shaft diameter From 14 to 65mm depending on the gearbox size
Engine shaft diameter From 8 to 55mm based on the gearbox size
Gear arrangement Plenty of differents gear arrangements available
Bevel gearboxes can be realized using bevel gears with directly, helical or spiral teeth. The axes of bevel gearboxes generally intersect at an angle of 90 degrees, whereby additional angles are also fundamentally possible. The direction of rotation of the drive shaft and the output shaft could possibly be the same or opposing, based on the installation scenario of the bevel gears.
The simplest kind of bevel gearbox includes a bevel gear stage with straight or helical teeth. This type of gearing can be cheaper to produce. However, since only little profile coverage could be recognized with gearwheels with straight or helical tooth, this bevel gearbox runs quietly and has less transmittable torque than additional bevel gear teeth. When bevel gearboxes are found in combination with planetary gearboxes, the bevel gear stage is usually understood with a ratio of just one 1:1 to be able to maximize the transmittable torques.
Another version of bevel gearboxes results from the use of spiral gearing. Bevel gears with spiral teeth could be in the form of spiral bevel gears or hypoid bevel gears. Spiral bevel gears possess a high degree of total coverage, but are already more expensive to manufacture than bevel gears with straight or helical teeth due to their design.
The advantage of spiral bevel gears is that both the quietness and the transmittable torque can be increased. High speeds are also feasible with this type of gear the teeth. Bevel gearing generates high axial and radial loads during operation, which can only become absorbed at one side because of the intersecting axes. Particularly when it is used as a quickly rotating drive stage in multi-stage gearboxes, special interest should be paid to the provider lifestyle of the bearing. Also, unlike worm gearboxes, self-locking can’t be noticed in bevel gearboxes. Whenever a right angle gearbox is needed, bevel gearboxes can be used as a low-cost option to hypoid gearboxes
The benefits of bevel gearboxes:
Use when set up space is limited
Compact design
Can be coupled with other types of gearbox
Fast speeds when spiral bevel gears are used
Low-cost option to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower effectiveness level than planetary gearbox
Noisier
Lower torques in single-stage transmitting ratio range
Ever-Power is engaged in neuro-scientific manufacturing Bevel Planetary Gear Box with optimum style feature and most advanced technology of improving the geometrical accuracy of the gear the teeth profile with the group of experienced specialists. We are a leading producer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Rated Torque : 0.5 Kg-m to 100000 Kg-m
• Input Power : 0.25 HP to 100 HP
• Input Quickness : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Engine / Hydraulic Motor
• nput Type : Hollow Insight/ Free
Ever-Power Bevel Planetary Equipment Boxes consist of an interior toothed Ring Gear to which are established 3 World mounted on earth carrier engaging also with the Sun Gear (Pinion) and reduced Result quickness is taken through Planet Carrier and Ring Gear is remain stationary. Output shaft keeping the same path of rotation as Input.
Ever-Power Bevel Planetary Gear Boxes widely used in Material Handling Equipments, Mechanical Industry, Glucose Industry, Cement Industry, Chemical substance Industry, Food Industry, Construction Industry, Agricultural Market, Power Industry, Cellular Cranes and Over head Cranes etc
Ever-Power Gear Transmissions offers Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Engine, Planetary Winch Drive, Planetary Creep Drive, Planetary Sugars Crystallizer Drive, Bevel – Planetary Drive, Heavy duty Planetary Drive ,Custom Build Planetary Gearboxes, Equivalent Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Gear Boxes are Solid Input, Solid Output, Hollow Insight, Hollow Output, Solid Result Splined Shaft, Solid Insight Splined Shaft, Hollow Result Splined Shaft, Hollow Insight Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Equipment Boxes are manufactured from superior quality raw material such as Alloy Steel EN8/Sobre9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/Sobre353, Cast Metal IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Steel and Hardened Steel.
Ever-Power Bevel Planetary Gear Boxes are highly efficient, Compact in Size, having high Shock Load Capacity, suitable for Continuous Cyclic Loads, Reversible Drive, Installation in any Position, Torque Multiplication, Input and Output Rotation in same direction
The bevel planetary selection of gearboxes is of modular design and is developed and made to specifically meet up with the multiple requirements of our customers. The combination of floor gears and precision equipment components ensures performance efficiency and high uptime. Today’s range of bevel planetary gearboxes contains four sizes, each as single, dual or triple stage design. This allows overall transmission ratios from i = 3:1 to i = 512:1 to be recognized. Each gearbox variant is also available as precision style with reduced backlash.
Innovative solutions for almost all applications and several options – often special personalized solutions – are essential parts in the portfolio of Ever-Power
Case – hardenend and surface ring gears
Case – hardenend and ground planet gears and sun
pinions guarantee high tranny quality and long
lifetime
Low Backlash
Easiest mounting of engine through flexible flange
system
High flexibility with verified hollow drive shaft system
Integrated axial length compensation to pay
for thermal expansion of the motor shaft
High efficiency and smooth running right through high tooth
flank quality, world gears with needle roller bearings
and high quality lubricant
High torsional stiffness and high emergency off torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from we = 3:1 to we = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth working achieved through the use of spiral
bevel gears (Gleason type)
Quick availability and short delivery times.
7 harmonically developed sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 reduction stages
Special seals (labyrinth seals or double seals with separate grease-filled chamber) that protect against lubricant leakage and contamination.
Result hollow shafts: cylindrical with keyway, cylindrical hollow shaft for shrink disc, and splined shaft.Input versions with adaptors for IEC, NEMA and hydraulic motors, flexible and fluid couplings, clutches and torque limiters.
Accessories such as torque arms, shrink discs, backstops and brakes, essential oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These compact shaft mounted Ever-Power gear reducers include a mixture of planetary and bevel helical gears that takes advantage of the strengths of each technology: small size, reliability and easy maintenance. The BPH series of right angle gearboxes combines one sluggish helical stage with a set of Gleason bevel gears and one or more planetary stages. The design of these compact gear units is based upon exact analyses using FEM methods, which means functionality, duration and silence. These lighter, smaller sized equipment reducers surpass traditional solutions, ensuring shorter production instances and lower creation costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Transmission Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Bevel Planetary Gearbox systems | Plastics & Rubber Technologies
Ever-Power delivers a complete drive whose components are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective than a stand-alone planetary gear device, adapter, coupling, and engine.
A planetary gearmotor is smaller sized (shorter), as intermediate components such as for example adapter flanges and couplings aren’t necessary.
Numerous variants ensures optimum adaptation to the application.
Finely graded gear ratios because of the high variance of the Ever-Power gearmotor in the input end.
Short delivery times for standard variants of 4 – 16 weeks, depending on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The mandatory data and dimension sheets for project planning can be found immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D versions and 2D dimension sheets in the freely available DriveCAD tool.
Comprehensive range of additional components available from the entire Ever-Power modular concept.
Comprehensive globally sales and service network.
Ever-Power as program and solution provider whom products complete drive systems in one source.
Ever-Power is China s leading manufacturer of Planetary Gearboxes for industry applications in material handling, sugar, marine, protection, cement, chemical, food, power, agriculture and more. Ever-Power planetary gearboxes have modular design, great quality, high energy effectiveness, low noise, long assistance existence, high radial loading capability, and all at cost effective pricing with stellar Ever-Power support. Our quality range contains Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, glucose mill drives with foot and shaft mounted.
All Ever-Power planetary equipment units can be found in high capacity ranges with confirmed Ever-Power quality. Ready offered sizes guarantee not merely a huge torque spectrum but also something range that provides you with multiple options. Make the the majority of the flexibility Ever-Power offers, leverage the advantages of Ever-Power planetary equipment units. Here, you will see off-the-shelf, highly sophisticated drive and gear unit solutions. Our standard item range already contains solutions for a huge number of specific requirements that require to be taken under consideration in a great variety of applications.
Ever-Power also producers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in demanding industrial environments including Packaging, Textile, Chemical, Sugar, Material Handling Products, Mining, and Steel industries.